Mechanical Design Services for Startups and Manufacturers
FormaSharp provides professional mechanical design services for startups, inventors, and small to mid-sized manufacturers who need reliable engineering support without the overhead of large mechanical companies. Our focus is simple: help you turn your ideas into manufacturable, functional, and cost-effective products that succeed in real-world conditions.
Whether you're building a new device, improving an existing system, or preparing for production, our services combine accuracy, collaboration, and an engineering-driven approach that reduces risk and speeds up development.
Comprehensive Mechanical Design Services You Can Rely On
Mechanical Engineering Services for Real-World Products
Our team provides end-to-end support—from early sketches to production-ready models—so you can advance your project with confidence. Each engagement begins by understanding your requirements, constraints, and desired outcomes. From there, we deliver structured engineering work that fits your workflow and budget.
We tailor our mechanical design services for clients who need dependable engineering output, consistent communication, and clear manufacturing documentation. Whether you're designing from scratch or refining a prototype, we ensure that every mechanical detail supports function, durability, and manufacturability.
Alongside core mechanical design capabilities, we offer mechanical engineering services that ensure your product can withstand user demands, assembly requirements, and planned production methods. This includes:
Material recommendations
Integration of moving components
Mechanism development
Assembly planning
Our engineering mindset ensures that creative ideas transition smoothly into reliable, validated designs. This is the foundation of high-quality mechanical design services, and it’s where FormaSharp excels.
Why Choose FormaSharp Over Other Mechanical Companies
Many mechanical companies provide generalized engineering support, but FormaSharp offers a more tailored and collaborative approach. We specialize in helping smaller teams—startups, inventors, and growing manufacturers—who need hands-on problem solving and flexible development cycles.
Clients value us for:
Clear communication and fast iteration
Manufacturing-focused design decisions
Predictable timelines and deliverables
Remote-first collaboration across North America
Deep practical knowledge of fabrication processes
We act as an extension of your internal team, offering the level of attention that large mechanical companies often can’t provide.
Accurate CAD is at the heart of all effective mechanical design services. We build clean, parametric 3D models that support development, prototyping, and production.
Our CAD deliverables include:
3D part and assembly models
Detailed 2D manufacturing drawings
Tolerance and GD&T specifications
Bill of Materials (BOMs)
File formats for manufacturers (STEP, IGES, STL, DWG)
Whether you need new models or revisions to existing ones, our CAD workflow ensures reliability and traceability throughout the project.
3D CAD Development and Manufacturing Documentation
Product Optimization to Improve Performance and Reduce Costs
Every product can be improved before it reaches manufacturing. Our product optimization services analyze your existing design to increase durability, reduce assembly issues, and streamline production.
We evaluate:
Material selection
Wall thickness and geometry
Fastener strategies
Tolerance stack-ups
Manufacturing difficulty
Cost-saving opportunities
This strategic refinement is fully integrated into our mechanical design services, ensuring your design is not only functional but competitive and efficient.
Ready to talk?
Deep expertise with a design-first mindset
Seamless integration with prototyping and manufacturing workflows
Transparent communication and collaborative design process